Formulation & process notes (what typically drives success)
Plant-based dessert recipes vary widely, but the same technical themes repeat across projects: controlling particle size for smoothness,
keeping the fat phase stable, and protecting aroma from oxygen, heat and light.
1) Smoothness and particle management
For hazelnut butter used as a base (not an inclusion), smoothness is largely a function of particle size distribution and refining time.
If a product is perceived as “gritty,” the solution is usually a tighter particle spec, adjusted refining, or improved screening of fines.
For inclusions, controlling dust/fines improves line hygiene and delivers more consistent dosing by weight.
2) Viscosity and dosing reliability
Hazelnut paste viscosity is affected by roast level, temperature, and natural oil release. If you pump or meter paste, define your
operating temperature range and dosing method early. Many manufacturers standardize by warming paste gently for flow, while keeping
oxygen exposure low during transfers (closed lines, minimal headspace).
3) Oxidation and shelf stability
Hazelnut aroma is sensitive: oxygen and heat accelerate oxidative notes and flatten roasted character. Long shelf-life programs
typically combine fresh lots, oxygen-barrier packaging (vacuum or MAP), careful storage, and practical “first-in-first-out” handling.
If you use roasted cuts as inclusions, barrier packaging becomes even more important because increased surface area oxidizes faster.
4) Clean-label stability expectations
Some customers want a “100% hazelnut” ingredient with no stabilizers, while others accept a defined approach to reduce oil separation.
We can supply ingredients that match your philosophy—either strictly single-ingredient formats, or formats designed to work in
formulations that include permitted stabilizers/emulsifiers on your side.
Roast profile alignment
Particle & dust control
Closed handling guidance
Shelf-life risk reduction