Applications Library • Plant-Based

Hazelnut butter for plant-based desserts

A practical, procurement-ready guide to using hazelnut butter and hazelnut ingredients in vegan and plant-based dessert lines — with recommended formats, key process variables, QA markers, and export packaging approaches to protect flavor and shelf life.

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Hazelnut butter for plant-based desserts illustration

Where it fits

In plant-based desserts, hazelnut butter is used to deliver creaminess, body and roasted-nut aroma without dairy. The natural fat profile helps build a smooth mouthfeel in applications where oat/soy/coconut bases may need flavor depth, improved texture, or better “finish” on the palate.

Typical products include vegan gelato and ice cream, dessert creams and fillings, praline-style layers, cookie and bar inclusions, nut-based spreads, chocolate-style coatings, and high-protein snack desserts. Hazelnut formats also perform well in clean-label recipes where manufacturers want to minimize additives while maintaining stability and consistent sensory outcomes.

In procurement terms, the main drivers are flavor consistency, particle control, viscosity management and oxidation resistance. We support manufacturers by aligning the right hazelnut format and processing level to your line: whole kernels for in-house roasting, blanched kernels for lighter color targets, controlled cuts for dosing and inclusions, and paste/flour for homogeneous mixes.

Export-ready documentation Lot traceability Custom roast & cuts Bulk & retail options

Recommended formats

Practical starting points for pilots and scale-up. We can align roast level, particle size / cut tolerance, and packaging to your mixing, refining or dosing system.

  • Hazelnut paste / puree (smooth, ready-to-dose, ideal for creams, gelato bases, fillings)
  • Roasted kernels (for in-house paste production, best for high-aroma profiles)
  • Diced / sliced / chopped (inclusions, toppings, layered textures; controlled dust)
  • Meal / flour (body and nut notes in baked goods and bar matrices; water-binding considerations)
  • Hazelnut oil (flavor boost, flow adjustment, or fat balancing in spreads/coatings)

Technical considerations

The most common variables that impact throughput, flavor release, texture and stability in plant-based dessert manufacturing.

  • Oxidation protection via oxygen-barrier packaging, nitrogen flushing (MAP) and headspace control
  • Viscosity & flow alignment to pumping and dosing equipment (temperature, particle size, oil separation)
  • Particle size distribution for smoothness (paste) and consistent dosing (cuts); dust control for inclusions
  • Roast profile to lock in aroma while meeting color targets (light/medium/dark options)
  • Moisture management to preserve crunch, reduce clumping, and protect shelf stability
  • Allergen control with line segregation planning, documentation and labeling support
  • Microbiological risk management (especially for ready-to-eat pastes and inclusions)
  • Temperature handling in storage and freight to reduce fat bloom, aroma loss and rancidity risk

Packaging approach

We supply lined cartons, vacuum or MAP options, and palletization suited to sea, road or air freight. Packaging is chosen based on oxygen sensitivity, intended shelf life and your warehouse conditions.

For sensitive formats (roasted cuts, paste), oxygen protection and temperature management are key to preserving aroma. Where needed, we use high-barrier liners and recommend practical storage ranges to minimize oxidation and oil separation.

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How to choose the right hazelnut format

Choosing the right input format is usually the biggest lever for performance. A simple rule: use paste when you want a homogeneous texture and predictable dosing, and use kernels or cuts when you want aroma control, crunch, or visible inclusions.

FormatBest forWhat to specify
Paste / puree Gelato bases, dessert creams, fillings, spreads, coatings Roast level, particle spec (smooth/standard), packaging (vacuum/MAP), viscosity preference
Roasted kernels In-house grinding, premium aroma profiles, flexible process control Kernel sizing/calibration, roast profile, defect sorting level, moisture target
Blanched kernels Light-colored creams, praline bases, delicate flavor profiles Skin removal standard, color target, breakage tolerance, micro requirements
Diced / sliced / chopped Inclusions, toppings, layered textures, bars and bakery items Cut size (mm), dust/fines limit, roast level, packaging barrier level
Meal / flour Bakery, bar matrices, crumb layers, body and nutty notes Granulation, fat content expectation, moisture target, anti-caking guidance
Hazelnut oil Flow adjustment, aroma lift, fat balancing Refining level, packaging, intended use (flavor vs process)

If you share your finished product target and processing steps, we can propose the best starting format and the specification checkpoints that matter most for your line.

Formulation & process notes (what typically drives success)

Plant-based dessert recipes vary widely, but the same technical themes repeat across projects: controlling particle size for smoothness, keeping the fat phase stable, and protecting aroma from oxygen, heat and light.

1) Smoothness and particle management

For hazelnut butter used as a base (not an inclusion), smoothness is largely a function of particle size distribution and refining time. If a product is perceived as “gritty,” the solution is usually a tighter particle spec, adjusted refining, or improved screening of fines. For inclusions, controlling dust/fines improves line hygiene and delivers more consistent dosing by weight.

2) Viscosity and dosing reliability

Hazelnut paste viscosity is affected by roast level, temperature, and natural oil release. If you pump or meter paste, define your operating temperature range and dosing method early. Many manufacturers standardize by warming paste gently for flow, while keeping oxygen exposure low during transfers (closed lines, minimal headspace).

3) Oxidation and shelf stability

Hazelnut aroma is sensitive: oxygen and heat accelerate oxidative notes and flatten roasted character. Long shelf-life programs typically combine fresh lots, oxygen-barrier packaging (vacuum or MAP), careful storage, and practical “first-in-first-out” handling. If you use roasted cuts as inclusions, barrier packaging becomes even more important because increased surface area oxidizes faster.

4) Clean-label stability expectations

Some customers want a “100% hazelnut” ingredient with no stabilizers, while others accept a defined approach to reduce oil separation. We can supply ingredients that match your philosophy—either strictly single-ingredient formats, or formats designed to work in formulations that include permitted stabilizers/emulsifiers on your side.

Roast profile alignment Particle & dust control Closed handling guidance Shelf-life risk reduction

Typical specification markers

Below is a practical checklist used by procurement and QA teams for plant-based dessert ingredients. We align each item to your destination market, customer requirements, and processing level (kernels vs cuts vs paste).

ParameterHow we align it
MoistureControlled to your target range to protect shelf life and texture
Defect sortingScreened and optically sorted where required; aligned to defect tolerances
Roast profile / colorAgreed roast level; optional color checkpoints for consistency
Particle size / cut specSieve/tolerance bands for paste smoothness or inclusion dosing
Oil separation riskManaged via format choice, handling guidance, and packaging approach
Micro profileAligned to customer specifications and destination requirements for RTE ingredients
AflatoxinManaged through risk-based sourcing and partner controls
Peroxide value (PV) / FFAMonitored as freshness indicators when required by your QA program
Allergen & labelingDocumentation support for allergen declarations and segregation planning
Packaging / OTRVacuum / MAP / high-barrier liners and export cartons as required

Final values depend on product form and customer requirements. We share lot documentation with each shipment, and can align to your internal specifications and third-party testing approach where applicable.

Common application examples

Vegan gelato & ice cream

Hazelnut paste provides a strong flavor base and improves mouthfeel in oat/soy blends. Most projects focus on paste smoothness, controlled roast profile, and oxidation protection to keep aroma bright over time.

Typical formats: paste/puree, optional oil for flow adjustment.

Dessert creams & fillings

In layered desserts (cakes, cups, bars), hazelnut butter supports body and “roundness.” Success drivers include viscosity control for depositing, stable flavor batch-to-batch, and packaging that prevents aroma loss before use.

Typical formats: paste/puree; blanched kernels for lighter color targets.

Inclusions & toppings

Roasted diced or chopped hazelnuts deliver crunch and visible premium cues. Here, dust control and oxygen barrier packaging matter most, especially when inclusions sit in storage before production runs.

Typical formats: roasted cuts, sliced/diced, calibrated kernels.

FAQ

Which hazelnut format is most common for hazelnut butter for plant-based desserts?

Most customers start with hazelnut paste / puree because it simplifies dosing and delivers a homogeneous texture. Once the base is working, we typically refine the brief around roast level (flavor intensity and color), particle specification (smoothness), and packaging (oxygen protection) to meet shelf-life expectations.

Can you match a target particle size or cut?

Yes. We can supply calibrated kernels and controlled cuts (sliced, diced or chopped) and align tolerance bands to your process. For paste projects, the key is agreeing the practical “smoothness” target that matches your end product and equipment.

How do you help improve shelf stability for hazelnut butter?

Shelf stability is largely about oxidation control. We use export-ready, oxygen-conscious packaging options (high-barrier liners, vacuum or MAP where appropriate), and we help you define storage/handling practices that keep the ingredient fresh between delivery and production. For roasted cuts, this is especially important due to higher surface area.

What roast level should we specify?

Roast level depends on your target flavor, color and the rest of your recipe (cocoa, sweeteners, plant proteins). Light roasts keep a delicate profile; medium roasts often balance aroma and color; darker roasts can increase intensity but may shift color. We can align roast profiles and document agreed checkpoints per lot.

Do you support long-term supply programs?

Yes. We structure annual and multi-shipment programs with consistent specifications, batch documentation and forecast-based planning. This approach supports stable product performance and reduces reformulation risk during scale-up.

Next step

Share your target product, quantity, destination, and how the ingredient will be used (base, filling, inclusion, topping). We will propose suitable formats, packaging, and a shipment plan — and highlight the specification markers that matter most for your process.

  • Use case: gelato base, cream, filling, inclusion, topping, spread, coating
  • Format preference: paste, kernels, blanched, diced/sliced, flour/meal, oil
  • Process notes: pumping/dosing method, target viscosity, storage conditions
  • Commercial: volume (trial vs annual), destination, preferred incoterm, lead time expectations
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